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Air Caster Turntables

Rack Handling Solution

Eliminate End-of-Line Bottlenecks

Enhancing Efficiency in Every Rotation

Increased Efficiency
We improve production line efficiency by unloading and loading racks at the same time, minimizing end-of-line bottlenecks.
Low Maintenance
Our Turntables minimize wear with few moving parts, and their slide-out components allow for quick and easy maintenance.
Improved Safety
Safety with separation keeps employees on one side of the turntable and robots and forklifts on the other side, ensuring safety.
Turntable Buyers Guide [Helping You Choose The Right Solution]
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A low-cost industrial truntable

Air Caster Turntables, also known as 'Indexing Turntables,' are a low-cost industrial turntable solution. They are ideal for keeping production lines moving and allowing for simultaneous loading and unloading of racks, as well as creating separation between workers, forklifts, and robotic systems. Our turntables come in a wide range of sizes and capacities, with custom solutions available. They are popular across various industries such as automotive, metal stamping, glass production, construction, and agriculture equipment.
Air Caster Turntable
Air Caster Turntable

Our Standard Air Caster Turntables are available with round or square tops, sized to fit your rack. They feature an ultra-low height of 7.09 inches (180 mm), a wide range of sizes and capacities, and are equipped with Airfloat Air Caster technology. They also include various options such as lead-ins, locators, sensors, and integration with automated and robotic systems.
+ Ultra-low height of 7.09″ (180 mm)
+ Robotic & automated integration
+ Much lower cost compared to Mechanical Turntables
+ Custom sizes, capacities, and options available

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High Speed Air Caster Turntable
High Speed Air Caster Turntable

High Speed Air Caster Turntables are built for speed, featuring a cycle time as low as 6 seconds, a low height of 8.375 inches (213 mm), a wide range of sizes, and are equipped with Airfloat Air Caster technology.
+ Cycle time as low as 6 seconds
+ 180° & 360° rotation options
+ Maintain positive load control
+ Compatible with our Coil Transporter

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Flush Floor Air Caster Turntable
Flush Floor Air Caster Turntable

Our flush floor or pit-mounted Air Caster Turntables often include curb rings and are installed either directly into the floor or flush with a platform. These turntables provide options such as rail spurs for rail-based production lines and rollover capability for forklifts to drive over them. Available in a variety of sizes and capacities, the flush floor turntables use Airfloat Air Caster technology.
+ Ultra-low height of 7.09″ (180 mm)
+ Robotic & automated integration
+ Much lower cost compared to mechanical turntables
+ Custom sizes, capacities, and options available

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Robotic Turntable Application
Robotic Turntable Application

Integrate our Air Caster Turntable with your internal or robotic systems, featuring a control panel with an Ethernet I/O Block for seamless connectivity. A center fence also divides the turntable, ensuring a safe separation between workers and robots.
+ End-of-line rack handling solution
+ Integration with internal and robotic systems

+ Safety separation of workers, robots, and forklifts
+ Ultra fast cycle times as low as 6 seconds

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Glass Production Industry
Glass Production Industry

Air Caster Turntables are ideal for glass manufacturing, as the air cushion created by the air casters minimizes vibrations common in mechanical systems. Additionally, the air casters prevent glass dust from causing internal damage, making them a long-lasting investment.
+ End-of-line rack handling solution
+ Resistant to glass dust unlike mechanical turntables
+ Safety separation of workers, robots, and forklifts
+ Integration with internal and robotic systems

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Metal Stamping Industry
Metal Stamping Industry

Keep the line moving with our Air Caster Turntables, enabling workers or robots to load products while a forklift simultaneously unloads finished racks. We serve a wide range of stamping industries, including Automotive, Aerospace, Healthcare, and more.
+ End-of-line rack handling solution
+ Integration with internal and robotic systems
+ Safety separation of workers, robots, and forklifts
+ Ultra fast cycle times as low as 6 seconds

Frequently Asked Questions
What is the difference between an Air Caster Turntable and a Mechanical Turntable?

Air Caster Turntables and Mechanical Turntables have similar functions, but Air Caster Turntables offer unique advantages. Generally more cost-effective, Air Caster Turntables float the load on air, making rotation easy without the need for expensive components. Their low-profile design keeps the table well below OSHA step-up requirements. Slide-out components make maintenance and replacements quick and easy. While Air Caster Turntables are precise enough for robotic applications, Mechanical Turntables are preferred for extremely high-precision tasks. Both Air Caster and Mechanical Turntables come in a wide range of sizes and capacities, with custom options available.

How do Air Casters work?

Air Casters, also known as Air Bearings, are pneumatic devices that create a lubricating film of air between the load and the floor. This cushion of air enables heavy loads to be lifted and moved with minimal friction, allowing for easy positioning of difficult loads with omnidirectional movement. Typically compared to a hovercraft or an air hockey table, think about how the air hockey puck can easily glide across the table with little effort.

What are the advantages of an Air Caster Turntable?

The Advantages of an Air Caster Turntable:
+ Low Friction: Makes moving heavy loads easy by floating it on a cushion of air.
+ Capacity: Handling heavy loads, up to 16,000 pounds, with custom available.
+ Enclosed: Keeps the internal components safe & ensures optimal caster performance.
+ Maintenance: Few moving parts and slide-out components ensure easy maintenance and replacements when needed.

What are the key safety features of the air caster turntable?

Air Caster Turntables have several key safety features. They naturally separate your employees from machines like forklifts and robotic systems, and we offer options like center fences for complete separation. The low-profile design keeps the table well below OSHA’s maximum step height requirements. In an emergency, cutting off the air will quickly and gently set the load down. Without air going to the Air Casters, the steel turntable top sits against the steel base, ensuring the table won’t move.

What flooring conditions do I need to have?

Our Air Caster Turntables don’t require specific flooring conditions because the Air Casters are enclosed within the turntable. This design protects the casters from debris that could cause damage and ensures the best performance on a smooth steel surface.

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