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Wind Solutions for Turbine Assembly

Wind Turbine

Industry Solutions

Custom Carts with Tuggers
Custom Carts with Tuggers

A flexible two-part system includes multiple low-cost carts and one or more battery Tuggers for moving loads – adding more carts and tuggers when needed. The carts can be designed and built to your specifications and load requirements with capacities over hundreds of thousands of pounds.
+ Low-cost carts & powerful tuggers
+ Easy interlocking push/pull hitch
+ Expand with manufacturing needs
+ Safe, single-operator operation

Learn more about our Wind Turbine Handling Solutions?
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Flatbed Transporter
Flatbed Transporter

No load is too heavy; our battery-powered Flatbed Transporter handles various sizes and capacities, with custom capacities of over a million pounds. The load can be placed directly on the transporter or a pallet.
+ Extremely high capacities
+ Flexible with varying load sizes
+ Directly with the load or pallet
+ Battery-powered Transporter
+ Automated AGV Compatible

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Interested in Wind
Turbine Handling?
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Pallet Transporter
Pallet Transporter

Keep the load close to the ground; our battery-powered Pallet Transporters use low-profile forks, driven under the load or pallet, lifted, and transported. Fork lengths can vary but feature a low load height of 7.25″ – 14″ and have standard capacities of up to 132,000 lbs with custom capacities available.
+ Flexible with varying load sizes
+ Keeps the load close to the ground
+ Directly with the load or pallet
+ Battery-powered Transporter
+ Automated AGV Compatible

Tandem Transporters
Tandem Transporters

When an awkwardly shaped load can’t fit onto a single transporter, our transporters can sync up with each other to support the load with multiple vehicles. A single operator can move the load effortlessly with accurate control.
+ Multiple synchronize transporters
+ Flexible with varying load shapes & sizes
+ Battery-powered Transporter
+ Extremely high capacities
+ Automated AGV Compatible

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Platform Transporter
Platform Transporter

Similar to the Pallet Transporter, the battery-powered Platform Transporters provide more structure and are excellent for products needing more support underneath. The Transporter is driven under the load or pallet to be lifted and transported. Platforms vary in size and have standard capacities of up to 132,000 lbs with custom capacities available.
+ Flexible with varying load sizes
+ Directly with the load or pallet
+ Battery-powered Transporter
+ Automated AGV Compatible

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Wire, Wire Rope, & Cable Solutions

Wire, Wire Rope, & Cable

Industry Solutions

Fixed Drum & Reel Transporter
Fixed Drum & Reel Transporter

Quickly pick up and transport cable drums and reels; the Fixed Transporter uses fixed arms built to your drum size and capacity requirements. Hydraulic lifts within the arms pick up the drums from the ground.
+ Pick up loads right off the ground
+ Fixed arms, built to your requirements
+ Battery-powered Transporter
+ Automated AGV Compatible
+ Higher capacities compared to Adjustable Drum & Reel Transporter

Adjustable Drum & Reel Transporter
Adjustable Drum & Reel Transporter

Are you working with different drum sizes? Our Adjustable Transporter can pick up a wide range of drum sizes right from the ground, with options for built-in rollers for spooling and unspooling the load.
+ Wide range of drum & reel sizes
+ Pick up loads right off the ground
+ Spooling & unspooling options
+ Battery-powered Transporter
+ Automated AGV Compatible

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Interested in Wire
& Cable Handling!
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Custom Carts & Tugger
Custom Carts & Tugger

A flexible two-part system includes multiple low-cost carts and one or more battery Tuggers for moving loads – adding more carts and tuggers when needed. The carts can be designed and built to your specifications and load requirements with capacities over hundreds of thousands of pounds.
+ Low-cost carts & powerful tuggers
+ Easy interlocking push/pull hitch
+ Expand with manufacturing needs
+ Battery-powered Transporter
+ Safe, single-operator operation

Flatbed Transporter
Flatbed Transporter

No load is too heavy; our Flatbed Transporters handle various sizes and capacities, with custom capacities of over a million pounds. A single operator can move the load effortlessly while maintaining positive control.
+ Extremely high capacities
+ Directly with the load or pallet
+ Battery-powered Transporter
+ Automated AGV Compatible

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Electrical Transformer Solutions

Electrical Transformer

Industry Solutions

Air Caster Air Skids
Air Caster Air Skids

Don’t limit yourself; Airfloat Air Skids are a flexible solution with a low load height of 3″ – 6″ and a capacity of 315,000 lbs with a set of six 48″ skids. Each skid can be re-positioned for different electrical transformer shapes and sizes.
+ Low-cost solution, high ROI
+ Adjust to manufacturing demands
+ Flexible with varying sizes of transformers
+ Keeps the load close to the ground
+ 360° omnidirectional movement

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Air Caster Planks
Air Caster Planks

Flexibility similar to Air Skids, used in pairs of 2-3 planks with a low load height of 2.25″ – 6″ and capacities up to 300,000 lbs. Air Planks provide a larger surface to support the load and come in lightweight aluminum and extremely high-capacity steel options. Each plank can be re-positioned for different electrical transformer shapes and sizes.
+ Low-cost solution, high ROI
+ Lightweight aluminum & high-capacity steel options
+ Flexible with varying sizes of transformers
+ Keeps the load close to the ground
+ Adjust to manufacturing demands

Learn how Air Casters can help with Electrical Transformers?
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Air Caster Platform
Air Caster Platform

A customizable platform powered by Airfloat Air Casters, featuring a low load height of 5.5″ – 7″ and a capacity of 120,000 lbs with custom capacities available. Our platform works in conjunction with a Tugger, easily pushing and pulling the load with a single operator.
+ Customizable platform size
+ Keeps the load close to the ground
+ 360° omnidirectional movement
+ Works in conjunction with a Tugger

Air Caster Transporter
Air Caster Transporter

Like the platform, Air Caster Transporters is a customizable platform with a low load height of 10″ and a capacity of 200,000 lbs with custom capacities available. But features an onboard drive and is driven with a controller.
+ Customizable platform size
+ Keeps the load close to the ground
+ 360° omnidirectional movement
+ Onboard drives and controller

Material Handling
Made Easy!
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Pallet Transporter
Pallet Transporter

Pneumatic solutions are not for everyone; our battery-powered Pallet Transporters use low-profile forks, driven under the load or pallet, lifted, and transported. Fork lengths can vary but feature a low load height of 7.25″ – 14″ and have standard capacities of up to 132,000 lbs with custom capacities available.
+ Flexible with varying sizes of transformers
+ Keeps the load close to the ground
+ Directly with the load or pallet
+ Battery-powered Transporter
+ Automated AGV Compatible

Flatbed Transporter
Flatbed Transporter

No load is too heavy; our battery-powered Flatbed Transporter handles various sizes and capacities, with custom capacities of over a million pounds. The load can be placed directly on the transporter or a pallet.
+ Flexible with varying sizes of transformers
+ Directly with the load or pallet
+ Extremely high capacities
+ Battery-powered Transporter
+ Automated AGV Compatible

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Metal Stamping Solutions

Metal Stamping

Industry Solutions

Coil Transporters
Coil Transporters

Improve your coil handling process by moving various coil sizes and capacities while maintaining positive load control. Pick up coils straight from the floor and use them with a coil upender and decoiler – creating a safer alternative to overhead cranes or forklifts.
+ Cradle & spike handling options
+ Pick up coils right off the floor
+ Safe, single-operator operation
+ Maintain positive load control
without the risk of the unit tipping

Learn more about our Coil Solutions?
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Coil Positioners
Coil Positioners

Upend or tilt coils of different sizes from Eye To The Side and Eye To The Sky for coil palletization and assisting in decoiler loading. Not limited to just upending, options for our coil positioners to rotate 180° are available.
+ 90° horizontal & vertical tilt
+ 180° & 360° rotation options
+ Maintain positive load control
+ Compatible with our Coil Transporter

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Stamping Solutions?
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Adjustable Height Die Transporter
Adjustable Height Die Transporter

Remove the limitations of die handling; with adjustable height, our transporter can move dies from storage to press at various heights – all while saving space and eliminating the risk of tipping.
+ Different press & storage heights
+ Push & pull dies from press and storage
+ Safe, single-operator operation
+ Maintain positive load control
without the risk of the unit tipping

Fixed Height Die Transpoter
Fixed Height Die Transpoter

No die is too heavy; our fixed-height die transporter handles various die sizes and capacities, with custom capacities of over a million pounds. It can quickly push and pull dies from the press to be taken to storage and vice versa.
+ Extremely high die capacities
+ Push & pull dies from press and storage
+ Safe, single-operator operation
+ Maintain positive load control
without the risk of the unit tipping

Quick Change Multi-Die Transporter
Quick Change Multi-Die Transporter

Eliminate long downtimes with a multi-die transporter, where the two positions allow for removing the existing die, shifting over, and inserting a new die. Similar to the Fixed Die Transporter, the multi-die version handles various die sizes and capacities, with custom capacities of over a million pounds.
+ Two-positions for multiple dies
+ Allows for rapid changing of dies
+ Extremely high die capacities
+ Push & pull dies from press and storage

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Die Splitter
Die Splitter

Maintenance is part of the process; quickly and safely open up and maintain dies while keeping positive control of the die parts, protecting workers while freeing up overhead cranes and forklifts for other essential operations.
+ Die manipulator for press dies
+ Maintain positive load control
+ Safe, single-operator operation
+ Compatible with our Die Transporter

Learn more about our Die Transporter & Splitter Solutions?
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Vertical Die Storage
Vertical Die Storage

Save space and increase storage density by storing dies vertically on Die Storage Racks. These heavy-duty shelves work with our Die Transporters to quickly add and remove dies for manufacturing.
+ Heavy-duty shelving for dies
+ Vertically store dies and save space
+ Compatible with our Die Transporter

Coil Cart with Tugger
Coil Cart with Tugger

A flexible two-part system includes multiple low-cost carts and one or more Tuggers for moving loads – adding more carts and tuggers when needed. The carts can be designed and built to your specifications and load requirements with capacities over hundreds of thousands of pounds.
+ Low-cost carts & powerful tuggers
+ Easy interlocking push/pull hitch
+ Expand with manufacturing needs
+ Safe, single-operator operation

End of Line Rack Handling
End of Line Rack Handling

Keep the line moving with our Turntables and Conveyors. While one side of our turntable or conveyor is loaded, the opposite side can be unloaded. These solutions can be fully automated and integrated with robotic applications.
+ Low-cost Air Caster Turntables
+ Highly accurate Mechanical Turntables
+ Custom integrated conveyors
+ Automation and robotic integration options

Injection Molding Industry

Injection Molding Transporters

Industries Served
Industries Served

Injection molding requires heavy, difficult to move dies. Align offers die change transporters to to make the swapping of molds efficient and less time-consuming, resulting in less down-time and an increase in production. Industries served:
+ Automotive & Transportation – Dashboards, door panels, bumpers
+ Building & Construction – Plastic pipes, fittings
+ Healthcare – syringes, vials, equipment housing
+ Electrical & Electronics – Casings, connectors, buttons
+ Packaging – Plastic containers, bottles, cans, housings
+ Consumables – Toys, containers, kitchenware

Features & Benefits
Features & Benefits

Utilizing mold & die transporters can vastly increase efficiency in production lines, all while maximizing safety in your facility. Transporters eliminate the need for overhead cranes or other unsafe movement, create a safe environment for all operators.
+ Eliminate overhead cranes
+ Shelving designed and manufactured by Align available

Change Molds & Dies

Drastically reduce down time & eliminate safety concerns in your molding or stamping line with Quick-Change Mold & Die Systems from Hedin USA. The Quick-Change Mold & Die Transporter is designed to maximize safety for operators and efficiency when changing Molds or Dies on your molding or stamping line. The Quick-Change system utilizes a roller bed with loading arms, enabling the transporter to extract the mold onto one roller bed, then haul it away for storage, cleaning, or maintenance.
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Mold & Die Changer Demo
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Cable Spool / Reel / Drum Transporters

Cable & Wire Reel Transporters

Industries Served
Industries Served

Align offers various transporters sizes that adapt the various applications within the cable and wire industry. From moving reels that weigh a few thousand pounds to ones that weigh over a million pounds, there’s no application too tough for Align to design a unique solution for. Cable industries served:
+ Coaxial Cables – Internet & Television
+ Fiber Optic Cables – High-Speed Data Transmission
+ Ethernet Cable  – Network Connections
+ Power Cable – Transmit Electricity
+ Submarine Cables – Undersea Telecommunications
+ Oil & Gas Tubing – Extracting Materials from Reservoirs

Features & Benefits
Features & Benefits

Align has a history of customizing our existing equipment, so any changes necessary to fit your application aren’t a problem. Whether it’s a change in the adjustable arm’s diameter or the type of wheels needed for outdoor use, we’ll take care of it all.
+ Adjustable arms that can adapt to different diameters of spools / reels / drums.
+ Capacities over 1,000,000 lbs.
+ Motor-driven wheels to reel / unreel cable

Move Heavy Duty Cable & Wire

From smaller wire spools to massive undersea cable drums, Align manufactures custom cable moving equipment with high capacities over 1,000,000 lbs.
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Cable Spool/Drum/Reel Transporter
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Ways to Navigate AGVs

Ways to control AGVs

AGV Navigation

different ways to control AGVs
Reflector Navigation
Reflector Navigation

Reflector navigation uses a laser scanner to detect reflectors mounted in the environment. The laser scanner continuously measures the distance and angles to the reflectors. These measurements are used in combination with steer and drive encoder signals to determine the position of the vehicle.
+ Highly accurate laser positioning
+ Highly flexible option, easily adjusted within the software
– Laser scanners are usually mounted higher up on the vehicle
– Avoid reflectors getting covered up by obstacles

Natural Navigation
Natural Navigation

Natural navigation uses objects in the existing environment for navigation, removing the need to install reflectors and markers. This cuts down on installation time, reducing costs and minimizing the effect on operations.
+ Highly flexible navigation option, easily adjusted within the software
+ Non invasive installation, no reflectors, markers, or other monument systems
– Avoid large repeating building layouts (easy fix)
– Avoid cluttering walls that are used for mapping

Spot Navigation
Spot Navigation

Spot navigation uses landmarks placed in the floor. These landmarks are referred to as spot magnets and consist of magnetic markers. The spot magnets are placed in drilled holes in the floor.
+ Great for open areas without walls
+ Great for vehicles that can’t mount laser scanners on top
– Spot magnets could be disrupted or damaged
– Requires drilling holes in the floor to install spot magnets

Barcode Navigation
Barcode Navigation

When an AGV encounters a barcode along its designated path, the scanner decodes the information encoded within the barcode, such as location coordinates or specific instructions related to the AGV’s route or task.
+ No physical monument & fewer space requirements
+ Great for open areas without walls
+ No need to drill or cut into floors
– Clean environment necessary
– Barcodes can become covered or damaged, disrupting system efficacy

 

Magnetic Tape Navigation
Magnetic Tape Navigation

Magnetic tape navigation makes use of magnetic tape on the floor. The vehicle is equipped with two or more magnetic antennas for detecting the tape and keeping the vehicle on track when driving in the layout.
+ Flexible option, remove and reapply new tape
+ Non invasive installation, no drilling or cutting into floors
+ Markers can be added for improved positioning
+ Great for vehicles that can’t mount laser scanners on top
– Magnetic tape could be damaged and disrupt system efficacy

Inductive Wire Navigation
Inductive Wire Navigation

Inductive wire navigation uses inductive wires installed in the floor. The vehicle is equipped with two or more antennas for detecting the wires so that the vehicle knows it is on track when driving in the layout.
+ Wire cannot be damaged, unlike mag. tape, spots, & barcode
+ Markers can be added for improved positioning
+ Great for vehicles that can’t mount laser scanners on top
– Invasive installation, requires cutting into floors
– Less flexible option, requiring the removal of old wire and install of new wire

Multi-Navigation
Multi-Navigation

A vehicle can, while driving, switch between navigation methods. It gives the possibilities to use the flexibility of a reflector(laser) navigation in factories with one of the other navigation methods in areas where there is not possible to mount reflectors.
+ Swapping between two different navigation types
+ No need for duplicate vehicles with different navigation types
– Requires overlapping zones when switching navigation types
– Cost of vehicle hardware for multiple navigation types

Not sure which navigation option you need?
Request a free consultation
Question & Answer
What is the difference between AGV and AMR? Why AGV?

AGVs (Automated Guided Vehicles) are guided by a preset path and will stick to that path. When an object is detected, the AGV will come to a stop until the object is removed from the path.

AMRs (Autonomous Mobile Robots) operate independently and can move around obstacles freely. However, most manufacturing applications use AGVs since assembly lines feature little to no variables or obstacle appearances.

AGV Software

Ways to control AGVs

AGV Software

Layout Designer
Layout Designer

Layout Designer allows you to build AGV paths, which are made of points (stopping points) and segments (driving areas). Also used for customizing stations for loading/unloading, homing, and charging areas.
+ Create unique homing stations
+ Set warning areas for AGV pausing or crawling
+ See AGV path layout and locate vehicles and stations

Vehicle Maintenance Tool
Vehicle Maintenance Tool

Vehicle information can be seen in the Vehicle Maintenance Tool, showing diagnostics such as how many reflectors or sensors the AGV is seeing, laser scanning communication in real time, wheel speed, and a visual of how accurate the AGV is following the set path.
+ Access vehicle tuning to adjust parameters
+ Real-time system communication with sensors
+ See wheel speed and revolutions

Simulations
Simulations

The Simulations software is the operating interface for the AGV system. It provides an easy way of ensuring that the system works as intended. Order parameters can be modified, and orders can be started or cancelled.
+ Modify and test the order of the parameters
+ Acts as a testing ground for system I/Os
+ View errors in the path layout via incorrect parameters

System Manager
System Manager

All AGVs are managed through the System Manager and ensures they’re performing the correct tasks and going the right locations. It also communicates with the operator interface to help with the visualization of the paths and tasks.
+ Oversees AGV tasks and location designations
+ Communications with facility host system (WMS, MES, ERP, etc.)
+All software exports into the System Manager to function as one

 

Looking to learn more about AGVs?
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Industries

Built with Align

Industries

Construction & Mining
Construction & Mining

Automate the assembly of the world’s largest and heaviest vehicles with AGV capacities over 1,000,000 lbs. Eliminate dangerous assembly processes and improve safety and efficiency with AGVs.
+ Automate the transportation of truck chassis
+ Reduce dangerous moves & keep large chassis on the AGVs
+ Increase safety via creep zones and various scanners to keep operators safe

Metal Stamping & Steel Processing
Metal Stamping & Steel Processing

Steel coils are heavy and dangerous to move when using overhead cranes. Coil Cars and Coil Tippers create a safer, more automated alternative for maneuvering and positioning steel coils.
+ Eliminate overhead crane operations
+ Increase safety and assembly efficiency
+ Higher throughput with less time wasted positioning coils

Power Generation
Power Generation

Maneuver wind turbine blades and nacelles with AGVs to automate the production of clean energy machinery. Align provides fully automated solutions with AGVs or manual, lower cost solutions.
+ No emissions for even cleaner production
+ High capacities for even the largest turbines
+ If not AGVs, hand-driven tuggers can also be used
+ Blades can be moved with multiple units

Cable & Wire
Cable & Wire

High capacity cable reel maneuvering, with adjustable indexing arms that lift rolls off the ground to eliminate the need for cranes or forklifts.
+ Adjustable arms for a wide range of drum & reel sizes
+ Powered rollers to reel & unreel cable drums
+ AGV capabilities to enable automated production

265,000 lbs. Cable Reel Battery Transporter
265,000 lbs. Cable Reel Battery Transporter
Agriculture
Agriculture

AGVs and material handling equipment for maneuvering large tractor chassis and agricultural vehicles. Eliminate inefficient moves, reduce operators on the floor, and improve process safety by moving to a more automated system.
+ High capacities AGVs up to – or over 1,000,000 lbs.
+ All-electric units eliminate emissions for clean operation
+ Automate production and reduce dangerous move

110,000 lbs AGV Tugger for Large Vehicles
110,000 lbs AGV Tugger for Large Vehicles
110,000 lbs AGV Tugger for Large Vehicles
Injection Molding
Injection Molding

Speed up the mold switching process and eliminate lengthy and dangerous mold & die changes. Custom racks can be built by Align for efficient storage of molds & dies.
+ Reduce downtime, quickly swap molds with ease
+ Roller bed with loading arms to insert & extract molds
+ Saving space with stacked mold & die storage
+ Adjustable height for different loading & unloading heights

Mold & Die Changer with Stacked Shelving
Mold & Die Changer with Die Splitter
Mold & Die Splitter
36,000 lbs Mold & Die Changer
36,000 lbs Mold & Die Changer
Aerospace
Aerospace

Maneuver fuselages or satellites throughout the assembly process by utilizing all-electric transporters. Airfloat Air Skids have also been used aerospace applications, including transporting the Boeing / NASA Starliner throughout assembly.
+ Automate fuselage assembly and keep the line moving efficiently
+ Other Align family products, like Air Skids or Lift Glides, are proven solutions
+ Increase worker safety with less dangerous equipment

Automotive
Automotive

AGVs keep the line moving as efficiently as possible, featuring opportunity charging to keep operations running 24/7 with no charging downtime and all-around safer assembly lines.
+ All-electric & no emissions for clean, indoor operation
+ Safety features reduce operator risk
+ Fully automated assembly for increased throughput
+ Adjustable height for different loading/unloading heights

Looking for a customized solution? We do that too.
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Looking for Heavy Load Transport Solutions That You Don't See Here?

Our brand divisions offer robust custom and pre-made solutions for a wide range of production and storage environments.

Airfloat

Air caster technology for heavy load movement.

Hedin USA

Battery powered transporters, tug trucks, and more.
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