Flush Floor Air Caster Turntables | Align Production Systems Product Categories Product Category

Flush Floor Air Caster Turntables

Forklift Compatible

Flush Floor Air Caster Turntables

Flush Floor Air Caster Turntables use Air Caster technology installing the turntable in-ground for operations that require seamless interaction with forklifts or rail systems. This flush floor model maintains all the benefits of our Round Air Caster Turntables, while offering a low-profile design for easy rotation. With capacities up to 16,000 lbs and custom options available, these turntables enhance production efficiency by allowing simultaneous rack loading and unloading, all while ensuring safe separation between workers, forklifts, and robotic systems.

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Air Caster Turntable Buyer's Guide

Follow step-by-step guidance to measure your load, determine position requirements, and choose the right configuration.

Model No. Capacity (lbs) Base Diameter (in) Top Diameter Min (in) Top Diameter Max (in) Caster Diameter (in) Height (in) Air Flow (scfm)
AX050-0288
100,000
288
288
324
36
13
138
AX050-0252
100,000
252
252
288
36
13
138
AX050-0216
100,000
216
216
252
30
13
114
AX050-0180
100,000
180
180
216
30
13
114
AX050-0114
100,000
144
144
180
30
13
114
AX050-0192
20,000
192
192
216
24
10.5
66
AX050-0168
20,000
168
168
192
24
10.5
66
AX050-0120
20,000
120
120
144
20
10.5
48
AX050-0096
20,000
96
96
120
20
10.5
48
AX050-0144
20,000
144
144
168
20
10.5
48
Model No. Capacity (kgs) Base Diameter (mm) Top Diameter Min (mm) Top Diameter Max (mm) Caster Diameter (mm) Height (mm) Air Flow (l/m)
AX050-0288
45,359
7,315
7,315
8,230
914
330
3908
AX050-0252
45,359
6,401
6,401
7,315
914
330
3908
AX050-0216
45,359
5,486
5,486
6,401
762
330
3228
AX050-0180
45,359
4,572
4,572
5,486
762
330
3228
AX050-0114
45,359
3,658
3,658
4,572
762
330
3228
AX050-0192
9,072
4,877
4,877
5,486
610
267
1869
AX050-0168
9,072
4,267
4,267
4,877
610
267
1869
AX050-0120
9,072
3,048
3,048
3,048
508
267
1359
AX050-0096
9,072
2,438
2,438
3,048
508
267
1359
AX050-0144
9,072
3,658
3,658
4,267
508
267
1359

Overcome Obstacles. Maximize Production.

In-Ground Solutions

Drivable
Surface

Flush Floor Air Caster Turntables are commonly designed to handle traffic like fork trucks, vehicles and other equipment driving on the surface without damage to the turntable. Align will design the turntables to meet your specific needs.

Low
Maintenance

Air Caster technology floats heavy loads on a cushion of air, reducing friction and allowing easy rotation with minimal force. With fewer moving parts for less wear, maintenance is simplified with slide-out trays for easy air bearing replacement.

Rail
Option

We’ve built many Flush Floor Turntables, including some with rail spurs built for the locomotive industry. With this option, carts are able to interact with the turntable, change direction on a dime, and move on to the next stage of manufacturing.

Rotate Heavier Loads With Less Downtime

FLUSH FLOOR AIR CASTER TURNTABLE VIDEO LIBRARY

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Frequently asked questions
Why should I buy from Align Production Systems over other turntable manufacturers?

Align Production Systems uses quality materials and works closely with customers to build turntables that fit their exact needs, whether that means a specific shape, size, or cycle speed.

What's the benefit of using Flush Floor Turntables?

Flush Floor Turntables let product move quickly and efficiently through a manufacturing line because the unit sits directly in the floor. Operators and fork trucks can drive across it without an obstruction in their path.

Can I drive a fork truck over the Flush Floor Turntable?

Yes. Align's engineers design each turntable to meet specific traffic requirements, including the ability to drive fork trucks and other equipment directly over the unit.

What kind of maintenance should I expect for the Air Caster Turntables?

Air Caster technology floats the load on a cushion of air, which cuts friction sharply and lets heavy loads rotate with very little force. Because the air caster does most of the work, these tables need few moving parts and hold up well over time.

When service is needed, the turntables use slide out trays that give quick access to internal components. Following the manual's maintenance schedule with clean, dry air will extend the unit's lifespan.

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