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AGV Safety

Features & Options

Safety

AGV transporter showing safety features
Safety Scanner
Safety Scanner

The scanners are what sees objects and pedestrians and relay the information to the vehicle controller, allowing the AGV for automatically come to a stop or slow down when it reaches stop zones.
+ Zone segmentation for slow, creep, and stopping
+ Setup and customize to your safety requirements

Creep Mode
Creep Mode

Creep Mode is a feature of the Safety Scanner that will slow down the AGV to a crawling speed when a foreign object enters the vehicles path. If the object moves out of the area, the vehicle will continue to move along the path. If it encroaches upon the vehicle’s Safety Zone, the vehicle will stop moving until the area is clear.
+ Increase Operator Safety
+ Vehicle won’t allow itself to hit objects
+ OSHA required safety scanners for collision avoidance

Blue Pedestrian Light
Blue Pedestrian Light

Blue lights increase the visibility of the vehicles, allowing workers to see the path in front of the vehicle and avoid getting in the way.
+ Increase safety at blind intersections
+ Warn pedestrians of the AGV’s presence & direction
+ Mix with audible safety options for maximum efficacy

Audible Alarm
Audible Alarm

Warn pedestrians and other vehicles about the movement of an AGV with audible alarms. The alarm will warn workers in the area to use cation and avoid an incident.
+ Audible warning to workers in the area
+ Increase visibility and avoid dangerous situations
+ Mix with visual safety options for maximum efficacy

Light Stack
Light Stack

Visual warning to inform workers on the status of the AGV. The colors coordinate with the status of the vehicle, system, or process. Available in a variety of colors; in flashing or permanent incandescent; and can include audible alarms.
+ Visual indication of the AGVs status
+ Combine with other safety options for maximum efficacy

Emergency Stop (E-Stop)
Emergency Stop (E-Stop)

E-Stops can be used as a quick method to stop the AGV. Operators press the button on the vehicle or the controller to bring the AGV to a complete stop in case of an emergency.
+ Located around the AGV and on the controller
+ Increase safety & peace of mind

Other Accessories
Other Accessories

We have a lot of experience in custom designing and manufacturing. If there’s any safety features that you don’t see above that you’re looking for on your dream AGV system, talk with us. We’ll make an AGV that uniquely fits your application and specifications.
+ Increase Operator Safety
+ Integration of internal systems and tools
+ Designed and built to your safety specifications

Looking to learn more about safety?
Request a free consultation
Question & Answer
What is the difference between Soft Stop and Hard Stop?

A soft stop will automatically slow and or stop the vehicle to avoid a collision and will resume operations when clear. An example is the safety scanner, when a obstacle blocks the path, the vehicle will slow down and come to a complete stop.

A hard stop is when select safety features are triggered, such as an e-stop, causing the vehicle to stop immediately. This may require manually re-enabling the vehicle before resuming operations.

Safety Scanners vs Safety Bummpers?

Safety scanners are preventive safety feature that slows and stops the vehicle from hitting a worker or other obstacles. When used in a AGV application, OSHA requires safety scanners for collision avoidance.

Safety bumper is a reactive safety feature that stops the vehicle when pressure from hitting someone or something. Safety scanners are preferred, stopping a large amount of weight might take a few inches to fully stop and could jerk the weight forward.

AGV Support

If you need help

Support

Onsite Support
We will send our team to your facility with the tools and knowledge to resolve any issues that you encounter.
Remote Support
We will work with you to help resolve unexpected issues, make adjustment if needed, and any other general support.
Call Support
Give us a call at 1-800-888-0018 from 9am - 5pm (CST) to talk to an engineer. Outside business hours, we will contact you within 24hr.
Service Plan
Service Plan

The Annual Service Agreement is an extension of the standard warranty. This agreement allows for an onsite service tech to conduct checks on the machine and checks for defects and wear. A service/preventative maintenance report will be completed at the completion of each visit.
+ Yearly Inspections & Preventative Maintenance Report
+ Maximize the life of equipment with expert care
+ One year included with AGV system purchase
+ Service Van for Road Support

Align Store
Align Store

We understand that downtime can cause critical issues in a manufacturing setting. We offer replacements and spare parts on our Align Store at alignprod.store. If you don’t see the part you’re looking for, please email our team at support@alignprod.com and we’ll get you the part you need as soon as possible.
+ Order Parts online – ships straight to you
+ Fast turnaround for minimal downtime
+ Standard 5% discount for ordering online

Training Program
Training Program

When you implement an AGV system, you’ll have the option to learn from Align how to operate your new system. Remote and on-site training sessions give your team the knowledge they need on how to operate, troubleshoot, and maximize the AGVs in your facility.
+ Remote & On-Site sessions available
+ Learn from Align and our technology partners
+ Maximize your investment

In-Person Support
In-Person Support

For service trips located within our range, our team will be there with our support van as soon as we can. Equipped with all the necessary tools and parts, we’ll do our best to get you up and running in no time.
+ Fast support with qualified technicians
+ Prepared with tools and spare parts

Looking to get in contact with us?
Visit our contact page

Autonomous Vehicle Components

What drives an AGV

Vehicle Components

different types of Autonomous vehicle components
Vehicle Controller
Vehicle Controller

Its primary function is to continuously track the vehicles position and control its navigation. Additionally, the vehicle controller manages order execution, communicates with all connected CAN devices, executes PLC code, and communicates with the fleet system manager.
+ Brains of the AGV
+ Robust design with IP65 Classification
+ Responsible for communication with the system manager
+ Withstands vibrations, temperature variations, humidity and dust

Navigation Sensors
Navigation Sensors

Various navigation sensors are available, including laser navigation that triangulates the AGV position via lasers and encoders, spots and bar codes on the floor, sensors for inductive wires in the floor, and even putting multiple types together to form a multi-navigation option.
+ Laser positioning using Reflectors Navigation (LiDAR)
+ Machine learning with Natural Navigation
+ Physical markers like Magnetic Spots and Bar Codes
+ Line following like Magnetic Tape and Inductive Wire
+ Combination of various systems for Multi-Navigation

Controller
Controller

AGVs are operated completely on their own, but there are times when an operator may need to take control. Operators can switch the vehicles from full-automatic to semi-automatic and manual modes. These modes will allow operators the freedom to add and remove vehicles for maintenance, path redirection, and more. Align offers the following control styles:
+ Simple Wire / Tethered Controller
+ Wireless, Radio-frequency (RF) controller
+ Fully-automatic, semi-automatic, and manual modes
+ Emergency Stops allow operators to halt vehicles at any time

Safety Sensors
Safety Sensors

The scanners are what sees objects and pedestrians and relay the information to the vehicle controller, allowing the AGV for automatically come to a stop or slow down when it reaches stop zones.
+ Acts as a set of eyes for the AGV to see its environment
+ Relays information to the Vehicle Controller for segmentation of slow, crawl, and stop zones

HMI Displays / Interface
HMI Displays / Interface

The Human Machine Interface (HMI) allows operators to view system data and interact with the AGV’s data at a quick glance. The operator can view the vehicles battery life, status, warnings, and general health.
+ Shows the current status of the AGV
+ Displays the AGV’s location in the sequence
+ View safety status and any current or past alarms
+ Features can be hidden via password protection for Admin access

Encoders
Encoders

Through encoders, an AGV can tell which way the wheels are facing, and how many revolutions there are until the next station.
+ Aids in locating vehicles on the path
+ Provides positioning feedback
+ Important for safe and precise operation

Vehicle I/O
Vehicle I/O

Various I/Os (Inputs & Outputs) are the creative functions that can be used in an AGV system, creating a completely customized solution that fits your unique application. I/O examples include:
+ Safety scanner distances
+ Loading and unloading zones
+ Homing stations
+ Warning areas for slow creep drive speeds

Drives Controller
Drives Controller

AGVs gradually ramp up to their driving speed and slowly ramp down to a stop because of the Drive Controller, keeping loads secure and AGVs accelerating/decelerating smoothly throughout transportation. Immediate stopping only occurs when an emergency stop button is hit on either the vehicle or the manual controller.
+ Enables smooth acceleration/deceleration
+ Helps keep sensitive loads secure
+ Emergency stopping possible through e-stop buttons

Software
Software

All of these components work together to form an AGV – but how do you interact with the AGV in terms of Software? Click the link below to visit our Software page for a breakdown of our different programs.
+ Layout Designer
+ Vehicle Application Designer
+ Vehicle Diagnostics for Maintenance at data inquiries

Looking for a customized solution? We do that too.
Request a free consultation

Align AGV | Align Production Systems

AGV Systems
Built for Heavy
Manufacturing

It’s time for heavy industry to automate.

AGV Flatbed transporter from Hedin USA Autonomous Vehicle in manufacturing facility
NAVIGATION
NAVIGATION

AGVs can be guided by various styles of navigation, but which one do you need? Different applications will call for different styles of navigation, depending on the size of the load, the flexibility of the facility, or the budget of the project. We’ll work with you to figure out which one you need, but take a look below to see the different styles we offer.
+ Laser positioning using Reflectors Navigation (LiDAR)
+ Machine learning with Natural Navigation
+ Series of physical markers like Magnetic Spots and Barcode
+ Line following with Magnetic Tape and Inductive Wire
+ Combination of various systems for Multi-Navigation

SAFETY
SAFETY

The most important part of any operation is safety, and there’s no shortage of safety features and options on our AGVs. Whether it’s visual/audio alarms, bumpers and creep/slowdown zones, you can be sure that your AGVs will operate with safety at the forefront of their robot brains.
+ Safety scanners for collision avoidance
+ Visual warnings with blue lights and light stacks
+ Audible warnings with alarms
+ Stop operations immediately with emergency stop button
+ ‘Creep’ zones to slow down in certain areas of operation

VEHICLE COMPONENTS
VEHICLE COMPONENTS

AGVs are made up of a bunch of complex parts in order to be simple to interact with and make your operations simpler. The main components are listed below, but you can click the link beneath the component list to learn more about what components go into our AGVs.
+ Vehicle Controller – the brains of the AGV
+ Navigation Sensors to automatically drive the AGV
+ HMI for interacting with the AGV and diagnostics
+ Wired and wireless controller for manual control

SOFTWARE
SOFTWARE

Our software allows you to see all functions, paths, and diagnostics of the AGV in one place. All design tools are accessed through the software, including layout management, safety zone setup, stations, and navigation environments. Learn more by clicking the link below the bullet points.
+ View diagnostics and the status of the system
+ Design paths, safety zones, and environments
+ Easily interact with the AGV system and view reports
+ View vehicle controller parameters and load handling

SUPPORT
SUPPORT

In the event of your AGV requiring support, we have multiple options for tackling the issue. Whether you want help remotely to find the solution, or you’re looking for a certified Align employee to service your equipment, we’ll get your AGV back on track as quick as possible.
+ Align team will come to your facility with Onsite Support
+ Quick adjustments & troubleshooting with Remote Support
+ Give us a call to talk with an engineer with Call Support
+ Training programs for learning your AGV system
+ Our online Spare Parts Portal can be used to access commonly needed spares or replacements components

INDUSTRIES

ENERGY
Transport nacelles or wind blades from station to station to automate assembly for maximum throughput.
AUTOMOTIVE
AGVs carry the vehicle from one station to the next, allowing for the manufacturing line to move efficiently and be fully automated from beginning to end.
BUSES & TRUCKS
AGVs carry large vehicles and busses from one station to the next, allowing for the manufacturing line to move efficiently and be fully automated from beginning to end.
AGRICULTURE
Large chassis can easily maneuvered throughout the assembly of the vehicle.
AEROSPACE
Maneuver fuselages and assemblies throughout the manufacturing process.
CONSTRUCTION
Automate the assembly of the world's largest and heaviest vehicles.

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Explore the Future
of Manufacturing
with AGVs.
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Round Air Caster Turntables

 

 

Round Air Caster Turntables

Reliable & Efficient

Round Air Caster Turntables

Round Air Caster Turntables, also known as 'Indexing Turntables' or 'Rotary Turntables,' are low-cost industrial turntables that utilize Airfloat Air Casters for easy rotation with a low-profile design. These turntables keep production lines moving using simultaneous rack loading and unloading while ensuring safe separation between workers, forklifts, and robotic systems, with center fencing options available for additional separation. Its standard capacities are up to 16,000 lbs, with custom capacities and robotic integration options available.
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Glass Rack Turntable Application
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High Capacity Turntables: Keeping Your Line Moving
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Product
Common Options
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Base Diameter (in)
Base Diameter (mm)
Height (in)
Height (mm)
Cycle Time - 180 deg full (seconds)
Cycle Time - 180 deg full (seconds)
Air Flow (scfm)
Air Flow (l/m)
Model No.
Model No.
AX040-0060
AX040-0060
Capacity (lbs)
Capacity (kgs)
8,000
3,629
Base Diameter (in)
Base Diameter (mm)
60
1,524
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
10 - 16
10 - 16
Air Flow (scfm)
Air Flow (l/m)
28
793
Model No.
Model No.
AX040-0072
AX040-0072
Capacity (lbs)
Capacity (kgs)
8,000
3,629
Base Diameter (in)
Base Diameter (mm)
72
1,829
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
10 - 16
10 - 16
Air Flow (scfm)
Air Flow (l/m)
32
906
Model No.
Model No.
AX040-0084
AX040-0084
Capacity (lbs)
Capacity (kgs)
12,000
5,443
Base Diameter (in)
Base Diameter (mm)
84
2,134
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
12 - 16
12 - 16
Air Flow (scfm)
Air Flow (l/m)
32
906
Model No.
Model No.
AX040-0096
AX040-0096
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
96
2,438
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
12 - 18
12 - 18
Air Flow (scfm)
Air Flow (l/m)
40
1133
Model No.
Model No.
AX040-0108
AX040-0108
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
108
2,743
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
14 - 20
14 - 20
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX040-0120
AX040-0120
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
120
3,048
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
14 - 20
14 - 20
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX040-0132
AX040-0132
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
132
3,353
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
16 - 22
16 - 22
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX040-0144
AX040-0144
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
144
3,658
Height (in)
Height (mm)
7 3/32
432
Cycle Time (180 deg full)
Cycle Time (180 deg full)
16 - 24
16 - 24
Air Flow (scfm)
Air Flow (l/m)
48
1359
Common Options
Measurement Units
Model No.
Model No.
Description
Description
Model No.
Model No.
AX5060-XXXX
AX5060-XXXX
Description
Description
Riser Base
Riser Base
Model No.
Model No.
Custom
Custom
Description
Description
Audible/Visual Alarm
Audible/Visual Alarm
Model No.
Model No.
Custom
Custom
Description
Description
Safety Guarding
Safety Guarding
Model No.
Model No.
Custom
Custom
Description
Description
Lead-Ins
Lead-Ins
Model No.
Model No.
Custom
Custom
Description
Description
Scraper Bar
Scraper Bar
Model No.
Model No.
Custom
Custom
Description
Description
Corner Angles
Corner Angles
Model No.
Model No.
Custom
Custom
Description
Description
Conical Locators
Conical Locators
Model No.
Model No.
Custom
Custom
Description
Description
Error Proofing Pin
Error Proofing Pin
Model No.
Model No.
Custom
Custom
Description
Description
Rack Present Sensors
Rack Present Sensors
Model No.
Model No.
Custom
Custom
Description
Description
Custom Controls Package
Custom Controls Package
Model No.
Model No.
AX5020-0020
AX5020-0020
Description
Description
Electric Drive
Electric Drive
Model No.
Model No.
AX5020-0030
AX5020-0030
Description
Description
Pneumatic Drive
Pneumatic Drive
Model No.
Model No.
AX5020-0040
AX5020-0040
Description
Description
High Speed Electric Drive
High Speed Electric Drive
Model No.
Model No.
AX5020-0050
AX5020-0050
Description
Description
High Speed Pneumatic Drive
High Speed Pneumatic Drive
Model No.
Model No.
AX5030-0010
AX5030-0010
Description
Description
Internal 180° Bumper Stop
Internal 180° Bumper Stop
Model No.
Model No.
AX5030-0020
AX5030-0020
Description
Description
Internal 180° Shock Stop
Internal 180° Shock Stop
Model No.
Model No.
AX5030-0021
AX5030-0021
Description
Description
Internal 180° Shock Stop with Precision Locator
Internal 180° Shock Stop with Precision Locator
Model No.
Model No.
AX5030-0030
AX5030-0030
Description
Description
Internal Shot Pin
Internal Shot Pin
Model No.
Model No.
AX5010-0050
AX5010-0050
Description
Description
Pneumatic Auto Shut-Off / Two Position
Pneumatic Auto Shut-Off / Two Position
Model No.
Model No.
AX5010-0060
AX5010-0060
Description
Description
Pneumatic Auto Shut-Off / Four Position
Pneumatic Auto Shut-Off / Four Position
Model No.
Model No.
AX5010-0070
AX5010-0070
Description
Description
Electric Auto Shut-Off / Two Position
Electric Auto Shut-Off / Two Position
Model No.
Model No.
AX5010-0080
AX5010-0080
Description
Description
Electric Auto Shut-Off / Four Position
Electric Auto Shut-Off / Four Position
Model No.
Model No.
APS5030-XXXX
APS5030-XXXX
Description
Description
Hand Control Stand
Hand Control Stand
Model No.
Model No.
APS5020-XXXX
APS5020-XXXX
Description
Description
Foot Control Stand
Foot Control Stand
Model No.
Model No.
AX5010-0040
AX5010-0040
Description
Description
Robotic Interface Control Stand
Robotic Interface Control Stand
Model No.
Model No.
APS5000-XXXX
APS5000-XXXX
Description
Description
Dirt Leg
Dirt Leg
Model No.
Model No.
AX5050-XXXX
AX5050-XXXX
Description
Description
Center Divider
Center Divider
Model No.
Model No.
AX5051-XXXX
AX5051-XXXX
Description
Description
Center Fence - Screen
Center Fence - Screen
Model No.
Model No.
AX5052-XXXX
AX5052-XXXX
Description
Description
Center Fence - Solid
Center Fence - Solid
Model No.
Model No.
AX5053-XXXX
AX5053-XXXX
Description
Description
Center Fence - Polycarbonate
Center Fence - Polycarbonate
Overcome Obstacles.
Maximize Production.
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Eliminate End-of-Line Bottlenecks

Increased Efficiency
We improve production line efficiency by unloading and loading racks at the same time, minimizing end-of-line bottlenecks. Air Caster Turntables are a flexible solution to ensure your line keeps moving. We offer several turntable options as well as custom solutions.
Low Maintenance
Air Caster technology floats heavy loads on a cushion of air, reducing friction and allowing easy rotation with minimal force. With fewer moving parts for less wear, maintenance is simplified with slide-out trays for easy air bearing replacement.
Improved Safety
With Air Caster Turntables, while one side is being loaded up with a product or material, the other side can be unloaded by a robot or forklift - keeping workers at a safe distance from forklift activity. Center fencing options available for additional safety.

Video Library : Demo & Application

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What kind of maintenance should I expect for the Air Caster Turntables?

Air Caster technology floats the load on a cushion of air, significantly reducing friction and allowing heavy loads to be rotated with minimal force. Because the Air Caster does most of the work, our tables require few moving parts and experience minimal wear and tear.


When maintenance is needed, our turntables feature slide-out trays for easy access to components. Regular maintenance, as outlined in the manual, and using the proper air settings with a clean and dry air supply, will prolong the lifespan.

How easy is it to repair or perform maintenance on the Air Caster Turntables?

We designed our Air Caster Turntables to make it simple and quick to replace all internal components; such as the drive, shock stops, the shot pin, and the air casters themselves.

What’s the difference between Air Caster Turntables and Mechanical Turntables?

Air Caster Turntables float the load on a thin film of air, allowing for nearly friction free rotation. Mechanical Turntables can be used in environments without an air supply as required by our Air Caster Turntables. They’re also great for outdoor areas or situations where the ability to run for an extended amount of time is necessary.

What are the advantages to using Air Caster Turntables over Mechanical Turntables?

In certain manufacturing environments, small particles such as glass or dust can cause downtime when using Mechanical Turntables. Air Casters offer a barrier of protection from small particles, resulting in higher efficiency over time. Give us a call at 800-888-0018 to speak with us about which type of turntable would best suit your needs.

Ready To Take The Next Step?
Request A Quote

Square Air Caster Turntables

Square Air Caster Turntables

Reliable & Efficient

Square Air Caster Turntables

Square Air Caster Turntables, also known as 'Indexing Turntables' or 'Rotary Turntables,' are low-cost industrial turntables that utilize Airfloat Air Casters for easy rotation with a low-profile design. These turntables keep production lines moving using simultaneous rack loading and unloading while ensuring safe separation between workers, forklifts, and robotic systems, with center fencing options available for additional separation. Its standard capacities are up to 16,000 lbs, with custom capacities and robotic integration options available.
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Video

Air Caster Turntable
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Case Study

Boosting Glass Line Efficiency with Two-Position Rack Turntables
Read Case Study

High Capacity Turntables: Keeping Your Line Moving
Looking for a customized solution? We do that too.
Request a Free Consultation
Product
Common Options
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Base Diameter (in)
Base Diameter (mm)
Top Width Max (in)
Top Width Max (mm)
Top Depth Max (in)
Top Depth Max (mm)
Swing Radius (in)
Swing Radius (mm)
Cycle Time - 180 deg full (seconds)
Cycle Time - 180 deg full (seconds)
Air Flow (scfm)
Air Flow (l/m)
Model No.
Model No.
AX042-XXXXX
AX042-XXXXX
Capacity (lbs)
Capacity (kgs)
8,000
3,629
Base Diameter (in)
Base Diameter (mm)
60
1,524
Top Width Max (in)
Top Width Max (mm)
66
1,676
Top Depth Max (in)
Top Depth Max (mm)
66
1,676
Swing Radius (in)
Swing Radius (mm)
48
1,219
Cycle Time (180 deg full)
Cycle Time (180 deg full)
10 - 16
10 - 16
Air Flow (scfm)
Air Flow (l/m)
28
793
Model No.
Model No.
AX043-XXXXX
AX043-XXXXX
Capacity (lbs)
Capacity (kgs)
8,000
3,629
Base Diameter (in)
Base Diameter (mm)
72
1,829
Top Width Max (in)
Top Width Max (mm)
78
1,981
Top Depth Max (in)
Top Depth Max (mm)
78
1,981
Swing Radius (in)
Swing Radius (mm)
56
1,422
Cycle Time (180 deg full)
Cycle Time (180 deg full)
10 - 16
10 - 16
Air Flow (scfm)
Air Flow (l/m)
32
906
Model No.
Model No.
AX044-XXXXX
AX044-XXXXX
Capacity (lbs)
Capacity (kgs)
12,000
5,443
Base Diameter (in)
Base Diameter (mm)
84
2,134
Top Width Max (in)
Top Width Max (mm)
90
2,286
Top Depth Max (in)
Top Depth Max (mm)
90
2,286
Swing Radius (in)
Swing Radius (mm)
64
1,626
Cycle Time (180 deg full)
Cycle Time (180 deg full)
12 - 16
12 - 16
Air Flow (scfm)
Air Flow (l/m)
32
906
Model No.
Model No.
AX045-XXXXX
AX045-XXXXX
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
96
2,438
Top Width Max (in)
Top Width Max (mm)
102
2,591
Top Depth Max (in)
Top Depth Max (mm)
102
2,591
Swing Radius (in)
Swing Radius (mm)
72
1,829
Cycle Time (180 deg full)
Cycle Time (180 deg full)
12 - 18
12 - 18
Air Flow (scfm)
Air Flow (l/m)
40
1133
Model No.
Model No.
AX046-XXXXX
AX046-XXXXX
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
108
2,743
Top Width Max (in)
Top Width Max (mm)
114
2,896
Top Depth Max (in)
Top Depth Max (mm)
114
2,896
Swing Radius (in)
Swing Radius (mm)
82
2,083
Cycle Time (180 deg full)
Cycle Time (180 deg full)
14 - 20
14 - 20
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX047-XXXXX
AX047-XXXXX
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
120
3,048
Top Width Max (in)
Top Width Max (mm)
126
3,200
Top Depth Max (in)
Top Depth Max (mm)
126
3,200
Swing Radius (in)
Swing Radius (mm)
90
2,286
Cycle Time (180 deg full)
Cycle Time (180 deg full)
14 - 20
14 - 20
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX048-XXXXX
AX048-XXXXX
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
132
3,353
Top Width Max (in)
Top Width Max (mm)
138
3,505
Top Depth Max (in)
Top Depth Max (mm)
138
3,505
Swing Radius (in)
Swing Radius (mm)
98
2,489
Cycle Time (180 deg full)
Cycle Time (180 deg full)
16 - 22
16 - 22
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX049-XXXXX
AX049-XXXXX
Capacity (lbs)
Capacity (kgs)
16,000
7,257
Base Diameter (in)
Base Diameter (mm)
144
3,658
Top Width Max (in)
Top Width Max (mm)
150
3,810
Top Depth Max (in)
Top Depth Max (mm)
150
3,810
Swing Radius (in)
Swing Radius (mm)
106
2,692
Cycle Time (180 deg full)
Cycle Time (180 deg full)
16 - 24
16 - 24
Air Flow (scfm)
Air Flow (l/m)
48
1359
Common Options
Measurement Units
Model No.
Model No.
Description
Description
Model No.
Model No.
AX5060-XXXX
AX5060-XXXX
Description
Description
Riser Base
Riser Base
Model No.
Model No.
Custom
Custom
Description
Description
Custom Controls Package
Custom Controls Package
Model No.
Model No.
AX5020-0020
AX5020-0020
Description
Description
Electric Drive
Electric Drive
Model No.
Model No.
AX5020-0030
AX5020-0030
Description
Description
Pneumatic Drive
Pneumatic Drive
Model No.
Model No.
AX5020-0040
AX5020-0040
Description
Description
High Speed Electric Drive
High Speed Electric Drive
Model No.
Model No.
AX5020-0050
AX5020-0050
Description
Description
High Speed Pneumatic Drive
High Speed Pneumatic Drive
Model No.
Model No.
AX5030-0010
AX5030-0010
Description
Description
Internal 180° Bumper Stop
Internal 180° Bumper Stop
Model No.
Model No.
AX5030-0020
AX5030-0020
Description
Description
Internal 180° Shock Stop
Internal 180° Shock Stop
Model No.
Model No.
AX5030-0021
AX5030-0021
Description
Description
Internal 180° Shock Stop with Precision Locator
Internal 180° Shock Stop with Precision Locator
Model No.
Model No.
AX5030-0030
AX5030-0030
Description
Description
Internal Shot Pin
Internal Shot Pin
Model No.
Model No.
AX5010-0050
AX5010-0050
Description
Description
Pneumatic Auto Shut-Off / Two Position
Pneumatic Auto Shut-Off / Two Position
Model No.
Model No.
AX5010-0060
AX5010-0060
Description
Description
Pneumatic Auto Shut-Off / Four Position
Pneumatic Auto Shut-Off / Four Position
Model No.
Model No.
AX5010-0070
AX5010-0070
Description
Description
Electric Auto Shut-Off / Two Position
Electric Auto Shut-Off / Two Position
Model No.
Model No.
AX5010-0080
AX5010-0080
Description
Description
Electric Auto Shut-Off / Four Position
Electric Auto Shut-Off / Four Position
Model No.
Model No.
APS5030-XXXX
APS5030-XXXX
Description
Description
Hand Control Stand
Hand Control Stand
Model No.
Model No.
APS5020-XXXX
APS5020-XXXX
Description
Description
Foot Control Stand
Foot Control Stand
Model No.
Model No.
AX5010-0040
AX5010-0040
Description
Description
Robotic Interface Control Stand
Robotic Interface Control Stand
Model No.
Model No.
APS5000-XXXX
APS5000-XXXX
Description
Description
Dirt Leg
Dirt Leg
Model No.
Model No.
AX5050-XXXX
AX5050-XXXX
Description
Description
Center Divider
Center Divider
Model No.
Model No.
AX5051-XXXX
AX5051-XXXX
Description
Description
Center Fence - Screen
Center Fence - Screen
Model No.
Model No.
AX5052-XXXX
AX5052-XXXX
Description
Description
Center Fence - Solid
Center Fence - Solid
Model No.
Model No.
AX5053-XXXX
AX5053-XXXX
Description
Description
Center Fence - Polycarbonate
Center Fence - Polycarbonate
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Maximize Production.
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Eliminate End-of-Line Bottlenecks

Increased Efficiency
We improve production line efficiency by unloading and loading racks at the same time, minimizing end-of-line bottlenecks. Air Caster Turntables are a flexible solution to ensure your line keeps moving. We offer several turntable options as well as custom solutions.
Low Maintenance
Air Caster technology floats heavy loads on a cushion of air, reducing friction and allowing easy rotation with minimal force. With fewer moving parts for less wear, maintenance is simplified with slide-out trays for easy air bearing replacement.
Improved Safety
With Air Caster Turntables, while one side is being loaded up with a product or material, the other side can be unloaded by a robot or forklift - keeping workers at a safe distance from forklift activity. Center fencing options available for additional safety.

Video Library : Demo & Application

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What kind of maintenance should I expect for the Air Caster Turntables?

Air Caster technology floats the load on a cushion of air, significantly reducing friction and allowing heavy loads to be rotated with minimal force. Because the Air Caster does most of the work, our tables require few moving parts and experience minimal wear and tear.

When maintenance is needed, our turntables feature slide-out trays for easy access to components. Regular maintenance, as outlined in the manual, and using the proper air settings with a clean and dry air supply, will prolong the lifespan.

How easy is it to repair or perform maintenance on the Air Caster Turntables?

We designed our Air Caster Turntables to make it simple and quick to replace all internal components; such as the drive, shock stops, the shot pin, and the air casters themselves.

What’s the difference between Air Caster Turntables and Mechanical Turntables?

Air Caster Turntables float the load on a thin film of air, allowing for nearly friction free rotation. Mechanical Turntables can be used in environments without an air supply as required by our Air Caster Turntables. They’re also great for outdoor areas or situations where the ability to run for an extended amount of time is necessary.

What are the advantages to using Air Caster Turntables over Mechanical Turntables?

In certain manufacturing environments, small particles such as glass or dust can cause downtime when using Mechanical Turntables. Air Casters offer a barrier of protection from small particles, resulting in higher efficiency over time. Give us a call at 800-888-0018 to speak with us about which type of turntable would best suit your needs.

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High Speed Air Caster Turntables

High Speed Air Caster Turntables

Quick Cycle Times

High Speed Air Caster Turntables

The High-Speed Air Caster Turntable, designed for precision and speed in robotic manufacturing, utilizes Airfloat Air Casters for fast, easy rotation with a low-profile design. It continues the workflow in production lines, with simultaneous rack loading and unloading while maintaining safe separation between workers, forklifts, and robotic systems. With standard capacities up to 10,000 lbs, custom capacities, and robotic integration options available, this turntable family is ideal for hitting target cycle times in work cell applications.
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Video

Air Caster Turntable with 6 Second Cycle Time
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Case Study

Boosting Glass Line Efficiency with Two-Position Rack Turntables
Read Case Study
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Product
Common Options
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Base Diameter (in)
Base Diameter (mm)
Top Diameter Max (in)
Top Diameter Max (mm)
Height (in)
Height (mm)
Cycle Time - 180 deg full (seconds)
Cycle Time - 180 deg full (seconds)
Air Flow (scfm)
Air Flow (l/m)
Model No.
Model No.
AX020-0108
AX020-0108
Capacity (lbs)
Capacity (kgs)
10,000
4,536
Base Diameter (in)
Base Diameter (mm)
72
1,829
Top Diameter Max (in)
Top Diameter Max (mm)
108
2,743
Height (in)
Height (mm)
8 3/8
213
Cycle Time (180 deg full)
Cycle Time (180 deg full)
6
6
Air Flow (scfm)
Air Flow (l/m)
60
1699
Model No.
Model No.
AX020-0120
AX020-0120
Capacity (lbs)
Capacity (kgs)
10,000
4,536
Base Diameter (in)
Base Diameter (mm)
84
2,134
Top Diameter Max (in)
Top Diameter Max (mm)
120
3,048
Height (in)
Height (mm)
9 3/8
213
Cycle Time (180 deg full)
Cycle Time (180 deg full)
6.5
6.5
Air Flow (scfm)
Air Flow (l/m)
60
1699
Model No.
Model No.
AX020-0132
AX020-0132
Capacity (lbs)
Capacity (kgs)
10,000
4,536
Base Diameter (in)
Base Diameter (mm)
96
2,438
Top Diameter Max (in)
Top Diameter Max (mm)
132
3,353
Height (in)
Height (mm)
10 3/8
213
Cycle Time (180 deg full)
Cycle Time (180 deg full)
6.5
6.5
Air Flow (scfm)
Air Flow (l/m)
75
2124
Model No.
Model No.
AX020-0144
AX020-0144
Capacity (lbs)
Capacity (kgs)
10,000
4,536
Base Diameter (in)
Base Diameter (mm)
108
2,743
Top Diameter Max (in)
Top Diameter Max (mm)
144
3,658
Height (in)
Height (mm)
11 3/8
213
Cycle Time (180 deg full)
Cycle Time (180 deg full)
7
7
Air Flow (scfm)
Air Flow (l/m)
75
2124
Model No.
Model No.
AX020-0156
AX020-0156
Capacity (lbs)
Capacity (kgs)
10,000
4,536
Base Diameter (in)
Base Diameter (mm)
120
3,048
Top Diameter Max (in)
Top Diameter Max (mm)
156
3,962
Height (in)
Height (mm)
12 3/8
213
Cycle Time (180 deg full)
Cycle Time (180 deg full)
7
7
Air Flow (scfm)
Air Flow (l/m)
75
2124
Common Options
Measurement Units
Model No.
Model No.
Description
Description
Model No.
Model No.
Custom
Custom
Description
Description
Custom Controls Package
Custom Controls Package
Model No.
Model No.
AX5011-XXXX
AX5011-XXXX
Description
Description
Basic Control Stand
Basic Control Stand
Model No.
Model No.
AX5040-XXXX
AX5040-XXXX
Description
Description
Auxillary Control Stand
Auxillary Control Stand
Model No.
Model No.
AX5081-XXXX
AX5081-XXXX
Description
Description
Robotic Interface Control Stand
Robotic Interface Control Stand
Model No.
Model No.
APS5000-XXXX
APS5000-XXXX
Description
Description
Dirt Leg
Dirt Leg
Model No.
Model No.
AX5054-XXXX
AX5054-XXXX
Description
Description
Center Fence - Screen
Center Fence - Screen
Model No.
Model No.
AX5055-XXXX
AX5055-XXXX
Description
Description
Center Fence - Solid
Center Fence - Solid
Model No.
Model No.
AX5056-XXXX
AX5056-XXXX
Description
Description
Center Fence - Polycarbonate
Center Fence - Polycarbonate
Model No.
Model No.
AX5060-XXXX
AX5060-XXXX
Description
Description
Riser Base
Riser Base
Model No.
Model No.
AX5090-XXXX
AX5090-XXXX
Description
Description
Slip Ring
Slip Ring
Model No.
Model No.
AX5091-XXXX
AX5091-XXXX
Description
Description
Rotary Union
Rotary Union
Model No.
Model No.
AX5092-XXXX
AX5092-XXXX
Description
Description
Slip Ring Union
Slip Ring Union
Model No.
Model No.
AX5093-XXXX
AX5093-XXXX
Description
Description
Central Grounding
Central Grounding
Model No.
Model No.
Custom
Custom
Description
Description
Audible/Visual Alarm
Audible/Visual Alarm
Model No.
Model No.
Custom
Custom
Description
Description
Safety Guarding
Safety Guarding
Model No.
Model No.
Custom
Custom
Description
Description
Lead-Ins
Lead-Ins
Model No.
Model No.
Custom
Custom
Description
Description
Scraper Bar
Scraper Bar
Model No.
Model No.
Custom
Custom
Description
Description
Corner Angles
Corner Angles
Model No.
Model No.
Custom
Custom
Description
Description
Conical Locators
Conical Locators
Model No.
Model No.
Custom
Custom
Description
Description
Error Proofing Pin
Error Proofing Pin
Model No.
Model No.
Custom
Custom
Description
Description
Rack Present Sensors
Rack Present Sensors
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Maximize Production.
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Fast Rotation

Quick Rotation
With 180° cycle times as low as 6 seconds, High Speed Air Caster Turntables are as high speed as it gets. You’ll have zero problem keeping production lines moving and your work cells will be as fast as they’ve ever been. The solution for fast pace environments.
Low Maintenance
Air Caster technology floats heavy loads on a cushion of air, reducing friction and allowing easy rotation with minimal force. With fewer moving parts for less wear, maintenance is simplified with slide-out trays for easy air bearing replacement.
Improved Safety
With Air Caster Turntables, while one side is being loaded up with a product or material, the other side can be unloaded by a robot or forklift - keeping workers at a safe distance from forklift activity. Center fencing options available for additional safety.

Video Library : Demo & Application

next-button next-button-hover
next-button next-button-hover

 

What kind of maintenance should I expect for the High Speed Air Caster Turntables?

Air Caster technology floats the load on a cushion of air, significantly reducing friction and allowing heavy loads to be rotated with minimal force. Because the Air Caster does most of the work, our tables require few moving parts and experience minimal wear and tear.

When maintenance is needed, our turntables feature slide-out trays for easy access to components. Regular maintenance, as outlined in the manual, and using the proper air settings with a clean and dry air supply, will prolong the lifespan.

What is the difference between the Round Air Caster Turntable and the High Speed Air Caster Turntable?

The main difference is cycle time. The Round Air Caster Turntable can have a cycle time as low as 10 seconds, while the High-Speed Air Caster Turntable can have a cycle time as low as 6 seconds. In addition to cycle time, the capacities and height of the turntable also differ to accommodate faster cycle time for the high-speed turntable.

How easy is it to repair or perform maintenance on the High Speed Air Caster Turntable?

We designed our High Speed Air Caster Turntables to make it simple and quick to replace all internal components stored in the center housing; such as the drive, the shot pin.

What is the capacity of each side of the High Speed Air Caster Turntable?

With a total capacity of 10,000 lbs., each side of the turntable can hold up to 5,000 lbs. Higher capacity variants are available upon request and can be designed by our Engineers.

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Flush Floor Air Caster Turntables

Flush Floor Air Caster Turntables

Forklift Compatible

Flush Floor Air Caster Turntable

Flush Floor Air Caster Turntables use Air Caster technology installing the turntable in-ground for operations that require seamless interaction with forklifts or rail systems. This flush floor model maintains all the benefits of our Round Air Caster Turntables, while offering a low-profile design for easy rotation. With capacities up to 16,000 lbs and custom options available, these turntables enhance production efficiency by allowing simultaneous rack loading and unloading, all while ensuring safe separation between workers, forklifts, and robotic systems.
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Video

Flush Floor Turntable with Rails & Battery Carts
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Video

35 Foot Pit Mounted Mechanical Turntable
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Case Study

Caterpillar Removes Bottlenecks with Air Caster Turntables
Read Case Study
Looking for a customized solution? We do that too.
Request a Free Consultation
Product
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Base Diameter (in)
Base Diameter (mm)
Top Diameter Min (in)
Top Diameter Min (mm)
Top Diameter Max (in)
Top Diameter Max (mm)
Caster Diameter (in)
Caster Diameter (mm)
Height (in)
Height (mm)
Air Flow (scfm)
Air Flow (l/m)
Model No.
Model No.
AX050-0288
AX050-0288
Capacity (lbs)
Capacity (kgs)
100,000
45,359
Base Diameter (in)
Base Diameter (mm)
288
7,315
Top Diameter Min (in)
Top Diameter Min (mm)
288
7,315
Top Diameter Max (in)
Top Diameter Max (mm)
324
8,230
Caster Diameter (in)
Caster Diameter (mm)
36
914
Height (in)
Height (mm)
13
330
Air Flow (scfm)
Air Flow (l/m)
138
3908
Model No.
Model No.
AX050-0252
AX050-0252
Capacity (lbs)
Capacity (kgs)
100,000
45,359
Base Diameter (in)
Base Diameter (mm)
252
6,401
Top Diameter Min (in)
Top Diameter Min (mm)
252
6,401
Top Diameter Max (in)
Top Diameter Max (mm)
288
7,315
Caster Diameter (in)
Caster Diameter (mm)
36
914
Height (in)
Height (mm)
13
330
Air Flow (scfm)
Air Flow (l/m)
138
3908
Model No.
Model No.
AX050-0216
AX050-0216
Capacity (lbs)
Capacity (kgs)
100,000
45,359
Base Diameter (in)
Base Diameter (mm)
216
5,486
Top Diameter Min (in)
Top Diameter Min (mm)
216
5,486
Top Diameter Max (in)
Top Diameter Max (mm)
252
6,401
Caster Diameter (in)
Caster Diameter (mm)
30
762
Height (in)
Height (mm)
13
330
Air Flow (scfm)
Air Flow (l/m)
114
3228
Model No.
Model No.
AX050-0180
AX050-0180
Capacity (lbs)
Capacity (kgs)
100,000
45,359
Base Diameter (in)
Base Diameter (mm)
180
4,572
Top Diameter Min (in)
Top Diameter Min (mm)
180
4,572
Top Diameter Max (in)
Top Diameter Max (mm)
216
5,486
Caster Diameter (in)
Caster Diameter (mm)
30
762
Height (in)
Height (mm)
13
330
Air Flow (scfm)
Air Flow (l/m)
114
3228
Model No.
Model No.
AX050-0114
AX050-0114
Capacity (lbs)
Capacity (kgs)
100,000
45,359
Base Diameter (in)
Base Diameter (mm)
144
3,658
Top Diameter Min (in)
Top Diameter Min (mm)
144
3,658
Top Diameter Max (in)
Top Diameter Max (mm)
180
4,572
Caster Diameter (in)
Caster Diameter (mm)
30
762
Height (in)
Height (mm)
13
330
Air Flow (scfm)
Air Flow (l/m)
114
3228
Model No.
Model No.
AX050-0192
AX050-0192
Capacity (lbs)
Capacity (kgs)
20,000
9,072
Base Diameter (in)
Base Diameter (mm)
192
4,877
Top Diameter Min (in)
Top Diameter Min (mm)
192
4,877
Top Diameter Max (in)
Top Diameter Max (mm)
216
5,486
Caster Diameter (in)
Caster Diameter (mm)
24
610
Height (in)
Height (mm)
10.5
267
Air Flow (scfm)
Air Flow (l/m)
66
1869
Model No.
Model No.
AX050-0168
AX050-0168
Capacity (lbs)
Capacity (kgs)
20,000
9,072
Base Diameter (in)
Base Diameter (mm)
168
4,267
Top Diameter Min (in)
Top Diameter Min (mm)
168
4,267
Top Diameter Max (in)
Top Diameter Max (mm)
192
4,877
Caster Diameter (in)
Caster Diameter (mm)
24
610
Height (in)
Height (mm)
10.5
267
Air Flow (scfm)
Air Flow (l/m)
66
1869
Model No.
Model No.
AX050-0120
AX050-0120
Capacity (lbs)
Capacity (kgs)
20,000
9,072
Base Diameter (in)
Base Diameter (mm)
120
3,048
Top Diameter Min (in)
Top Diameter Min (mm)
120
3,048
Top Diameter Max (in)
Top Diameter Max (mm)
144
3,048
Caster Diameter (in)
Caster Diameter (mm)
20
508
Height (in)
Height (mm)
10.5
267
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX050-0096
AX050-0096
Capacity (lbs)
Capacity (kgs)
20,000
9,072
Base Diameter (in)
Base Diameter (mm)
96
2,438
Top Diameter Min (in)
Top Diameter Min (mm)
96
2,438
Top Diameter Max (in)
Top Diameter Max (mm)
120
3,048
Caster Diameter (in)
Caster Diameter (mm)
20
508
Height (in)
Height (mm)
10.5
267
Air Flow (scfm)
Air Flow (l/m)
48
1359
Model No.
Model No.
AX050-0144
AX050-0144
Capacity (lbs)
Capacity (kgs)
20,000
9,072
Base Diameter (in)
Base Diameter (mm)
144
3,658
Top Diameter Min (in)
Top Diameter Min (mm)
144
3,658
Top Diameter Max (in)
Top Diameter Max (mm)
168
4,267
Caster Diameter (in)
Caster Diameter (mm)
20
508
Height (in)
Height (mm)
10.5
267
Air Flow (scfm)
Air Flow (l/m)
48
1359
Overcome Obstacles.
Maximize Production.
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In-Ground Solutions

Drivable Surface
Flush Floor Air Caster Turntables are commonly designed to handle traffic like fork trucks, vehicles and other equipment driving on the surface without damage to the turntable. Align will design the turntables to meet your specific needs.
Rail Option
We’ve built many Flush Floor Turntables, including some with rail spurs built for the locomotive industry. With this option, carts are able to interact with the turntable, change direction on a dime, and move on to the next stage of manufacturing.
Low Maintenance
Air Caster technology floats heavy loads on a cushion of air, reducing friction and allowing easy rotation with minimal force. With fewer moving parts for less wear, maintenance is simplified with slide-out trays for easy air bearing replacement.

Video Library : Demo & Application

next-button next-button-hover
next-button next-button-hover

 

Why should I buy from Align Production Systems over other turntable manufacturers?

Align Production Systems uses quality materials and works with you to develop turntables that fit your exact needs. Whether it’s shape, size, or cycle speed – we’ve got you covered.

What's the benefit of using Flush Floor Turntables?

Flush Floor Turntables allow for products to flow quickly and efficiently throughout the manufacturing line, all while being utilized directly in the floor – allowing for operators and fork trucks to drive on the turntable.

Can I drive a fork truck over the Flush Floor Turntable?

Yes! Our engineers will work with you to design your turntables to meet your specific needs, including the ability to drive fork trucks over the turntables as well as other equipment.

What kind of maintenance should I expect for the Air Caster Turntables?

Air Caster technology floats the load on a cushion of air, significantly reducing friction and allowing heavy loads to be rotated with minimal force. Because the Air Caster does most of the work, our tables require few moving parts and experience minimal wear and tear.

When maintenance is needed, our turntables feature slide-out trays for easy access to components. Regular maintenance, as outlined in the manual, and using the proper air settings with a clean and dry air supply, will prolong the lifespan.

Ready to Take The Next Step?
Request A Quote

Mechanical Turntables

Mechanical Turntables

Our Mechanical Turntables are designed with minimal moving parts to reduce wear, minimize downtime, and ensure long-lasting performance, keeping your facility running efficiently. Engineered for integration into robotic work cells, they feature slewing drive bearings that handle both continuous and cycle-on-demand applications. With standard capacities up to 35,000 lbs, these turntables can be customized to meet specific load requirements, including options for oversized table tops and additional wheels for support.
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Video

22ft Mechanical Turntable
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Video

35 Foot Pit Mounted Mechanical Turntable
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Case Study

How Align Production Systems Optimized a Mold Injection Line
Read Case Study
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Video

Flush Floor Turntable with Rails & Battery Carts
View video
Looking for a customized solution? We do that too.
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Product
Common Options
Measurement Units
Model No.
Model No.
Capacity (lbs)
Capacity (kgs)
Base Length (in)
Base Length (mm)
Base Width (in)
Base Width (mm)
Top Diameter (in)
Top Diameter (mm)
Height (in)
Height (mm)
RPM
RPM
Accuracy (deg)
Accuracy (deg)
Model No.
Model No.
APS060-0072
APS060-0072
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
72
1,829
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.2
0.5 - 2.2
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Model No.
Model No.
APS060-0084
APS060-0084
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
84
2,134
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.3
0.5 - 2.3
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Model No.
Model No.
APS060-0096
APS060-0096
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
96
2,438
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.4
0.5 - 2.4
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Model No.
Model No.
APS060-0108
APS060-0108
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
108
2,743
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.5
0.5 - 2.5
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Model No.
Model No.
APS060-0120
APS060-0120
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
120
3,048
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.6
0.5 - 2.6
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Model No.
Model No.
APS060-0132
APS060-0132
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
132
3,353
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.7
0.5 - 2.7
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Model No.
Model No.
APS060-0144
APS060-0144
Capacity (lbs)
Capacity (kgs)
35,000
15,876
Base Length (in)
Base Length (mm)
70
1,778
Base Width (in)
Base Width (mm)
70
1,778
Top Diameter (in)
Top Diameter (mm)
144
3,658
Height (in)
Height (mm)
16
406
RPM
RPM
0.5 - 2.8
0.5 - 2.8
Accuracy (deg)
Accuracy (deg)
0.3°
0.3°
Common Options
Measurement Units
Model No.
Model No.
Description
Description
Model No.
Model No.
Custom
Custom
Description
Description
Conical Locators
Conical Locators
Model No.
Model No.
Custom
Custom
Description
Description
Error Proofing Pin
Error Proofing Pin
Model No.
Model No.
Custom
Custom
Description
Description
Rack Present Sensors
Rack Present Sensors
Model No.
Model No.
Custom
Custom
Description
Description
Custom Controls Package
Custom Controls Package
Model No.
Model No.
APS5021-0030
APS5021-0030
Description
Description
External Shot Pin
External Shot Pin
Model No.
Model No.
APS5050-0070
APS5050-0070
Description
Description
Electric Auto Shut-Off / Two Position
Electric Auto Shut-Off / Two Position
Model No.
Model No.
APS5050-0080
APS5050-0080
Description
Description
Electric Auto Shut-Off / Four Position
Electric Auto Shut-Off / Four Position
Model No.
Model No.
APS5011-XXXX
APS5011-XXXX
Description
Description
Basic Control Stand
Basic Control Stand
Model No.
Model No.
APS5031-XXXX
APS5031-XXXX
Description
Description
Auxiliary Control Stand
Auxiliary Control Stand
Model No.
Model No.
APS5081-XXXX
APS5081-XXXX
Description
Description
Robotic Interface Control Stand
Robotic Interface Control Stand
Model No.
Model No.
APS5061-XXXX
APS5061-XXXX
Description
Description
Center Divider
Center Divider
Model No.
Model No.
APS5062-XXXX
APS5062-XXXX
Description
Description
Center Fence - Screen
Center Fence - Screen
Model No.
Model No.
APS5063-XXXX
APS5063-XXXX
Description
Description
Center Fence - Solid
Center Fence - Solid
Model No.
Model No.
APS5064-XXXX
APS5064-XXXX
Description
Description
Center Fence - Polycarbonate
Center Fence - Polycarbonate
Model No.
Model No.
APS5060-XXXX
APS5060-XXXX
Description
Description
Riser Base
Riser Base
Model No.
Model No.
APS5090-XXXX
APS5090-XXXX
Description
Description
Slip Ring
Slip Ring
Model No.
Model No.
APS5091-XXXX
APS5091-XXXX
Description
Description
Rotary Union
Rotary Union
Model No.
Model No.
APS5092-XXXX
APS5092-XXXX
Description
Description
Slip Ring Union
Slip Ring Union
Model No.
Model No.
APS5093-XXXX
APS5093-XXXX
Description
Description
Central Grounding
Central Grounding
Model No.
Model No.
Custom
Custom
Description
Description
Audible/Visual Alarm
Audible/Visual Alarm
Model No.
Model No.
Custom
Custom
Description
Description
Safety Guarding
Safety Guarding
Model No.
Model No.
Custom
Custom
Description
Description
Lead-Ins
Lead-Ins
Model No.
Model No.
Custom
Custom
Description
Description
Scraper Bar
Scraper Bar
Model No.
Model No.
Custom
Custom
Description
Description
Corner Angles
Corner Angles
Overcome Obstacles.
Maximize Production.
Request a Quote

Precise Mechanical Turntables

Customization
Options
Align specializes in taking custom requests. We’ll work with you to design the turntable to match the amount of stations and stops you desire, ensuring that your turntable can handle continuous or cycle-on-demand operation with exact precision.
Low
Maintenance
We’ve designed our Mechanical Turntables to minimize wear and potential downtime by engineering the tables with a minimal amount of moving parts inside - creating a long lasting product that keeps your facility working at a high efficiency.
Slewing
Drive
Our products are durable withstanding manufacturing environments, our Mechanical Turntables have a high-performance slewing drive that can handle rigorous operation - all while being overly accurate with an optional shot pin.

Mechanical Turntables in Action

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Large turntables can be costly to ship. What can I expect for shipping?

Our mechanical turntables are designed to break down into 5 main parts for easy transportation and setup.

I don’t see the weight capacity that I need.

We offer a wide array of standard capacities, but we offer custom engineering and designing to ensure that we can meet your needs. Contact us to speak with someone about a customized solution.

What is the capacity of each side of the Mechanical Turntable?

With a total capacity of 10,000 lbs., each side of the turntable can hold up to 5,000 lbs. Higher capacity variants are available upon request and can be designed by our Engineers.

What maintenance can I expect for Mechanical Turntables?

The maintenance for mechanical turntables includes:

  • Monthly inspection for structural cracks, loose bolts, and concrete legs for tightness.
  • Inspection of wires for looseness.
  • Checking the oil level in the gear motor.
  • Annual greasing of the slew bearing.

Tabletop hatches provide access to internal components, simplifying maintenance without the need for full disassembly

Ready to Take the Next Step?
Request a Quote

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